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High Pressure Testing

By Tech Support 6 months ago 102 Views No comments

From Formula One and many areas in Motorsport, Aerospace and Automotive our pressure testing is part of our service cleanse package and is very effective at sustained high pressures as we can test up to 20bar. We use Helium Grade A as leaks are easily detected should any be present even the smallest pin holes are clearly evident via this process.
We also feature a Wier system that allows for clarity and our entire system is fitted with filtered water systems in place as well as internal tank lighting for 100% clarity of tests. All tests are carried for 15 Minute minimum periods on both sides of the Heat Exchanger allowing for an extensive and effective visual test.
Each test is recorded and applied to a collective data sheet and presented back with the unit.

For further details please contact us -
Tel 020 8813 7470
Email- sshayes@unipart.com

Flow Testing

By Tech Support 7 months ago 70 Views No comments
Flow Testing is one of our many services we offer to provide performance data for any given cooler type and core configuration. We can flow up to 3.1 litres per second and typically provide 5 flow rates from the maximum flow to a minimum. From these 5 flow rates we record the pressure drop at each point and present this with the unit in hard copy or electronically.
Flow Testing is becoming more of a requirement especially as part of our Service Cleaning package as we record the history of an active Heat Exchanger throughout its working life, this allows us to monitor any changes in the performance of the unit as it progresses through time.
The conditions of the testing are as follows,
1, Once the unit is received it will require a flush through to eliminate any contamination the flow rig.
2, If the unit is oil related a separate flushing process is required to remove all oil and contaminate deposits prior to flow testing.
3, We flow test at 55 degrees.
4, We use De ionised water for all tests

For further details please contact us -
Tel 020 8813 7470
Email- sshayes@unipart.com

Micron Analysis Testing

By Graham Smith 7 months ago 67 Views No comments

This system was designed and is mainly used for all of our Formula One Customers and many others world wide including Formula E,, Le Mans, Aerospace Industry and Automotive.

Photo Analysis is a unique operation we carry out to assess and reduce levels of particulate contamination in Oil Coolers, Hydraulic Coolers, Charge Air Coolers and ERS coolers from manufacture and race used units. Our Service is dedicated to cleanliness and quality and by using the latest techniques in fluid dynamics, service flow rigs, turbulation concepts ,and micron analysis testing where we can identify particulate levels to 1 Micron.

We do not use Pulse techniques or any other method that causes fatigue as this service is specifically designed to prolong the life of your Heat Exchanger. Our Service can cleanse down to 50 Microns and is recognised as a standard by Formula One Engine Manufacturers and many other high performance environments.
"Photo Analysis cleansing down to 50 Microns with full data packaging"

Specifically designed for Formula One and working closely with F1 Engine Manufacturers, this service is paramount when re using coolers for each race or test, maintaining performance and eliminating the threat of component failure.
"We can count particles a little as 1 Micron"

The issued standards are dependant on the application, our highest standard of cleanliness being 50 Microns at a zero particle count which is mainly used for Hydraulic coolers, KERS Pipework and KERS Heat Exchanger units. Engine coolers are cleansed to 100 Microns at zero particle count.
Particle analysis is one stage of the full cleaning service we can offer as there are many stages that make up a complete cleansing service.

For further details please contact us -
Tel 020 8813 7470
Email- sshayes@unipart.com

The Quality management system of Serck Motorsport is registered to BS:EN:ISO9001:2000 by the British Standards Institute. Registration number FS52488
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